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Margins along the sides of the perforated sheet introduce stresses into the sheet and cause distortion, so they should be kept to a minimum width. Excessive or uneven margins can actually cause buckling or a degree of distortion that can't be completely corrected by roller leveling. Additionally, when holes are small and the percent of open area is high, distortion can become exaggerated. The minimum side margin is determined by the die layout and the width of the material (see table below).
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Sheet or plate resheared after perforating with margins as specified |
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Thickness |
Approximate Minimum |
| 30Ga - 20Ga | Safe Edge |
| Over 20Ga - 14Ga | 1/8" |
| Over 14Ga - 8Ga | 1/4" |
| Over 8Ga - 3/8" | 1/2" |
| Over 3/8" - 5/8" | 3/4" |
| Over 5/8" - 1" | 1" |
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